Project Overview
In 2018, our company successfully manufactured a large batch of Volume Gate Control Boards for a Chinese client. This type of PCB (Printed Circuit Board) project required fast delivery and high-quality standards. The client’s first batch delivery deadline was only 17 days, much shorter than the usual 25 to 30 days for similar boards. Since this project was a great fit for our production capability, we accepted the challenge and completed it on time while maintaining exceptional quality.
PCB Specifications
- Layer: 4 layers
- Track width/spacing: 0.25mm
- Pads: Oil-filled via holes
- TG value: 180TG
- Vias: PTN & NPTH on the same board
- Material: KB
- Solder Mask & Silkscreen: Green solder mask with white silkscreen
- Anti-CAF: Not required
- PCB Class: IPC Class 2
- Panel Size: 230mm x 169mm (1 pcs per panel)
- X-OUT PCB: Acceptable
- HDI PCB: Not applicable
- Testing: 100% Electrical Test
- V-Cut: Yes
- Test Points: Included on board
- Surface Finish: Lead-Free HASL (LF-HASL)
PCB Assembly Features
- Components sourcing: 100% original brand components to ensure reliability and performance
- Minimum component size: 0201 (over 50 types used)
- Maximum component height: 30mm (two relays)
- Difficult areas: Components Y1, TB9, T3, and T4 were positioned outside the PCB layout, preventing multi-board panelization. Each panel contained only one PCB.
- Equivalent components: Not accepted
- BGA components: None
- Component processing: DIP component pins were trimmed to match height requirements
- Solder bridges: Present between some chip pads, carefully handled during assembly
- LED components: None
- External components: Yes
- Component angle: None
Assembly Challenges and Solutions
During assembly, we discovered that some silkscreen markings were incomplete. To address this, our engineers printed the assembly drawing directly from the PCB file and created corresponding assembly software to accurately fill in missing silkscreen positions. Although this issue occurs rarely, our team developed an effective workflow to resolve it efficiently, ensuring the final PCB assembly met all quality standards.
Product Function Introduction
This Rolling Gate Control PCB is designed to manage the up-and-down movement of rolling shutters. Users can control the shutter operation wirelessly through a remote control key, while the main control unit processes the commands and operates the motor or electric lock system accordingly.
Additionally, users can adjust door speed and opening range through the control panel. The main controller acts as the command center, coordinating communication between hardware and motor systems to achieve smooth, automatic operation.
Market Prospects
This gate control PCB is a highly specialized board used primarily in rolling gates and shutters, which are extremely common in China. Nearly every store uses rolling gates, creating a large and consistent market demand for this type of PCB product. Its wide application and necessity make it an ideal product for mass production and stable long-term business.
Quality Assurance and Certifications
Our company adheres to the ISO9001 Quality Management System throughout the entire PCB manufacturing and assembly process. For projects requiring BGA components, we provide X-ray inspection to guarantee soldering quality. Every circuit board undergoes a 100% electronic test to ensure performance and reliability.
Our team’s commitment to quality and on-time delivery has made us a trusted PCB manufacturer for both domestic and international clients.
Contact Us for Your PCB Projects
If you are looking for a reliable PCB manufacturer for control boards, industrial electronics, or IoT applications, our professional engineering and production teams are ready to support your next project.
Contact us today to discuss your requirements and request a free quotation. We provide fast response, high-quality production, and professional one-stop PCB assembly services tailored to your needs.
